Which refrigerant is best for cake display cases?

For bakery and café owners, choosing the right refrigerant for a cake display fridge is not just about ensuring the freshness of desserts—it also relates to environmental compliance, energy efficiency, and long-term operating costs. With the global tightening of environmental regulations (such as the EU's F-Gas Regulation and ecodesign requirements <superscript>1<superscript>9), high-GWP (Global Warming Potential) refrigerants are gradually being phased out, making the selection of eco-friendly and efficient refrigerants more critical than ever. This guide will comprehensively analyze the most suitable refrigerants for cake display fridges, focusing on performance, environmental impact, safety, and regulatory compliance, to help you make an informed decision.

Key Criteria for Choosing Refrigerants for Cake Display Fridges

Before diving into specific refrigerant types, it’s essential to clarify the core selection criteria. Cake display fridges typically operate at a temperature range of 2°C to 12°C <superscript>10, requiring refrigerants that can maintain stable cooling performance under medium-low temperature conditions. Meanwhile, since they are used in food-related scenarios, safety (low toxicity, controllable flammability) and compliance with food contact standards are non-negotiable. Additionally, factors such as energy efficiency, refrigerant charge amount, and compatibility with the fridge’s compressor system also need to be considered.

The most critical criteria include: 1. Environmental performance (ODP = 0, low GWP); 2. Cooling efficiency (stable temperature control, fast cooling speed); 3. Safety (low toxicity, manageable flammability); 4. Regulatory compliance (meeting local environmental and safety standards); 5. System compatibility (matching the fridge’s compressor and pipeline materials).

Top 4 Recommended Refrigerants for Cake Display Fridges

1. R600a (Isobutane): Ideal for Small Countertop Cake Fridges

R600a is a natural hydrocarbon refrigerant with zero Ozone Depletion Potential (ODP) and an ultra-low GWP of only 3 <superscript>4, making it a globally recognized eco-friendly option. It is particularly suitable for small countertop cake display fridges (capacity below 300L) commonly used in small cafes and bakeries.

Advantages: First, it has excellent energy efficiency—compared to traditional synthetic refrigerants like R134a, R600a can reduce energy consumption by 10%-20%, significantly lowering monthly electricity bills. Second, its refrigerant charge amount is small (usually 50-100g for small units), which minimizes safety risks even though it is classified as a Class A3 flammable refrigerant <superscript>4. Third, it is highly compatible with most small commercial refrigeration compressors (such as Embraco and Danfoss <superscript>6), requiring no major modifications to the fridge system.

Limitations: Its cooling capacity is relatively moderate, so it is not suitable for large-capacity cake display fridges (above 500L) or those operating in high-temperature environments (ambient temperature above 35°C). Additionally, due to its flammability, the installation environment requires good ventilation and the installation of leak detection devices.

2. R290 (Propane): Preferred for Medium-Large Cake Display Fridges

R290 is another natural hydrocarbon refrigerant with zero ODP and a GWP of 3, same as R600a <superscript>12. It is widely used in medium-large cake display fridges (capacity above 300L) and commercial bakeries due to its superior cooling performance.

Advantages: The most prominent advantage is its high cooling capacity—tests show that compared to R600a systems, R290 systems have a 70% higher freezing capacity and a 45% faster cooling speed at high ambient temperatures (43°C) <superscript>7. This ensures that large quantities of cakes are kept fresh evenly. Second, it has good thermodynamic properties, with a low boiling point (-42.1°C), making it suitable for cake fridges that need to maintain lower temperatures (such as those storing ice cream cakes). Many high-end commercial cake display fridges (such as the Tefcold UPD200) have adopted R290 as the standard refrigerant <superscript>10


Limitations: It is also a Class A3 flammable refrigerant, with a slightly wider explosion range than R600a (2.1%-9.5% in air vs. 1.8%-8.4% for R600a) <superscript>12, requiring stricter safety measures (such as explosion-proof compressors and enhanced ventilation). Its system pressure is higher (critical pressure 4.25 MPa), so the fridge’s pipeline and components need to be pressure-resistant <superscript>12.

3. R134a: A Transitional Option for Older Cake Fridges

R134a is a synthetic HFC refrigerant with zero ODP but a relatively high GWP of 1430 <superscript>4. It was once widely used in various commercial refrigeration equipment, including cake display fridges <superscript>2<superscript>6. Currently, it is mainly used as a transitional option for older fridges.

Advantages: It is non-flammable and low-toxic, with mature application technology and low maintenance costs. For businesses using older cake fridges that originally used R134a, continuing to use it can avoid costly system modifications.

Limitations: Due to its high GWP, it is subject to phase-down regulations in many regions. For example, the EU’s F-Gas Regulation limits the use of high-GWP HFCs, and R134a will gradually be phased out in new equipment <superscript>5. In terms of energy efficiency, it is inferior to R600a and R290, resulting in higher long-term operating costs.

4. R404A: Not Recommended for New Cake Fridges

R404A is a blended HFC refrigerant with zero ODP but an extremely high GWP of 3922 <superscript>5. It was previously used in some commercial refrigeration equipment, but it is not recommended for new cake display fridges.
Advantages: It has stable cooling performance and is suitable for low-temperature environments, making it once used in cake fridges that store frozen desserts.
Limitations: Its high GWP has led to strict restrictions or bans in most countries and regions. For example, the EU has prohibited the use of R404A in new refrigeration equipment since 2020 <superscript>5. Additionally, it has poor compatibility with some common refrigeration oils and high maintenance costs, making it an outdated option.

Scenario-Based Selection Guide

1. Small Countertop Cake Fridges (Cafés, Small Bakeries)

Recommendation: R600a. Reason: Small charge amount, high energy efficiency, and low safety risks, which are perfectly matched with the small capacity and usage environment of countertop fridges. Most small commercial cake display fridges on the market (such as Nenwell’s front curved glass models) now use R600a as the standard refrigerant <superscript>2.

2. Medium-Large Cake Display Fridges (Large Bakeries, Supermarkets)

Recommendation: R290. Reason: High cooling capacity and fast cooling speed, which can meet the demand for storing large quantities of cakes. It complies with global environmental regulations and is the mainstream choice for new large commercial refrigeration equipment <superscript>10.

3. Older Cake Fridges (System Upgrade Needed)

Recommendation: If the original system uses R134a, it can be continued temporarily, but it is recommended to plan for an upgrade to R600a or R290. If the system is compatible, converting to R290 can significantly improve energy efficiency; for small systems, converting to R600a is more cost-effective.

Key Considerations for Refrigerant Selection

1. Comply with Local Environmental Regulations

Different regions have different restrictions on refrigerants. For example, the EU’s ecodesign regulation requires commercial refrigeration equipment to use low-GWP refrigerants and clearly mark the refrigerant’s GWP and charge amount<superscript>1. In North America, the EPA is phasing down high-GWP HFCs. Before selection, confirm the local latest regulations to avoid legal risks.

2. Ensure System Compatibility

Refrigerants must be compatible with the fridge’s compressor, pipeline materials, and refrigeration oil. For example, R600a and R290 are compatible with mineral oil and alkylbenzene oil, while R134a requires polyester oil <superscript>4. Randomly replacing refrigerants may cause compressor damage and system failure.

3. Prioritize Safety Measures

For flammable refrigerants (R600a, R290), ensure the installation environment has good ventilation, install combustible gas leak detectors, and avoid open flames near the fridge. Choose fridges with explosion-proof components (such as explosion-proof compressors and electrical parts) <superscript>12.

4. Evaluate Long-Term Operating Costs

Although the initial cost of natural refrigerants (R600a, R290) may be slightly higher, their high energy efficiency can save significant electricity bills in the long run. For example, R290 and R600a are 10%-20% more energy-efficient than R134a <superscript>4, and their low GWP avoids potential carbon taxes and phase-out replacement costs.

Conclusion: The Best Choice for Cake Fridge Refrigerants

For most businesses,natural refrigerants (R600a and R290)are the best choices for cake display fridges. R600a is suitable for small countertop models, while R290 is ideal for medium-large commercial models. They not only meet global environmental regulations but also offer superior energy efficiency and cooling performance, helping businesses reduce operating costs while fulfilling environmental responsibilities.

Avoid using high-GWP refrigerants such as R404A in new equipment. For older fridges using R134a, plan for an upgrade to natural refrigerants as soon as possible. Finally, it is recommended to consult professional refrigeration engineers and choose refrigerants that match the fridge’s model, usage scenario, and local regulations to ensure stable and safe operation.